Orthodontics Dental Lab
- 10+ years experience for China dental lab outsourcing services
- Processing 10,000 dental cases each month
- 4 days Turnround time
- 5 years warranty support
Raytops Orthodontics
Orthodontics dental focuses on diagnosing, preventing, and correcting misaligned teeth and jaws. This branch of dentistry uses various devices, such as braces, clear aligners, and retainers, to improve dental alignment and overall oral health. Orthodontic treatments are commonly sought by both children and adults looking to enhance their smile, improve bite function, and prevent long-term dental issues. Whether you’re considering traditional metal braces or more discreet options like Invisalign, orthodontic solutions are designed to provide lasting results with customized care tailored to your needs. Consult a trusted orthodontic dental lab for expert advice and treatment options.
Featured Orthodontics
Clear Aligner
Digitally staged orthodontic trays fabricated from thermoformed medical-grade plastic. Designed for mild to moderate crowding, spacing, and rotation corrections.
Use Case:
Non-invasive alignment of anterior teeth in teens or adults, relapse correction, cosmetic alignmentKey Benefit:
Esthetic, removable, and compatible with digital smile planningRecommended For:
General dentists and orthodontists offering in-house clear aligner protocols or outsourcing aligner cases
Anti Snoring Appliance
Mandibular advancement devices (MADs) custom-fitted to reposition the lower jaw during sleep, improving airflow and reducing snoring or mild OSA symptoms.
Use Case:
Night-time airway management for adult patients with primary snoring or mild-to-moderate obstructive sleep apneaKey Benefit:
Comfortable fit for long-term wear, adjustable bite positioning, durable material designRecommended For:
Dental sleep practitioners, airway-focused clinics, and GPs offering OSA treatment alternatives
Dental Retainers
Retention appliances designed to maintain post-orthodontic results. Offered as clear Essix-style or traditional Hawley (with wire + acrylic).
Use Case:
Long-term retention following orthodontic treatment, relapse preventionKey Benefit:
Custom-molded from final case model or intraoral scan, esthetic and cost-effectiveRecommended For:
Orthodontists, general dentists, or DSO groups standardizing post-treatment protocols
Dental Expander
Orthopedic devices designed to widen the upper arch or correct transverse discrepancies, available as fixed or removable forms.
Use Case:
Maxillary arch expansion in growing patients or crossbite correction in early interceptive phasesKey Benefit:
Durable construction with adjustable screw systems, growth-adaptive designsRecommended For:
Pediatric dentists and orthodontists managing early or mixed dentition cases
Functional Appliances
Growth-modifying devices such as Twin Block, Bionator, or Herbst to reposition jaws and influence skeletal development during adolescence.
Use Case:
Class II correction, mandibular advancement, or mixed-dentition growth control. typically in children and teenagers.Key Benefit:
Removable or fixed options, patient-specific jaw posture adjustmentRecommended For:
Orthodontic clinics focusing on interceptive or orthopedic cases
Precision Attachments
Custom-fabricated metal or nylon attachments used in conjunction with removable or fixed prosthodontic elements to improve retention or function.
Use Case:
Enhanced anchorage or attachment for overdentures, space-maintainers, or specialty orthodontic designsKey Benefit:
Long-term mechanical reliability, cast or milled based on framework designRecommended For:
Labs or prosthodontists needing integrated appliance retention or hybrid prosthetics
Custom Orthodontic Appliances Designed for Clinical Precision and Daily Compliance
Comprehensive Orthodontic Appliances Made for Clinical Efficiency and Patient Compliance
At Raytops, we fabricate a wide range of custom orthodontic appliances to support clinicians and labs in delivering functional, esthetic, and comfortable treatment outcomes — all while minimizing adjustment and rework.
From digital clear aligners to functional appliances for growth guidance or airway improvement, we combine CAD-based workflows with technician-driven precision to ensure each case is crafted for real-world use.
🧩 What We Deliver
Clear Aligners – Digitally planned and staged orthodontic aligners for mild to moderate malocclusion
Retainers (Essix & Hawley) – Post-treatment retention devices with durable, esthetic designs
Anti-Snoring / Sleep Apnea Devices – Mandibular advancement appliances for OSA and snoring management
Expanders – Fixed or removable dental expanders for maxillary development or arch coordination
Functional Appliances – Growth-guidance and jaw-correction appliances (e.g. Twin Block, Herbst)
Precision Attachments – Cast and milled elements for removable/fixed integration
✅ Why Partner with Raytops for Orthodontics?
Digital Workflow Ready – Accept STL scan files, or hybrid analog-digital submissions
Reliable Fit & Setup – Designed with proper tooth movement paths and occlusion logic
Customizable by Protocol – Submit your own staging or appliance specification
Lab-Verified Quality – Final check before shipment with optional adjustment guides
Flexible Labeling – OEM support for aligners and retainers (ideal for labs and distributors)
Whether you’re managing relapses, guiding early growth, or protecting sleep — our orthodontic appliances are designed to meet the needs of your patients and the realities of your workflow.
Material Types & Comparison
Materials Matter – Performance Backed by Precision
The effectiveness and comfort of orthodontic appliances depend not only on design — but also on the materials used. At Raytops, we work with a curated range of clinically proven materials to match each device’s purpose, durability expectations, and patient comfort profile.
📊 Orthodontic Material Comparison Table
| Material Type | Used In | Durability | Comfort | Notes |
|---|---|---|---|---|
| PETG / TPU Thermoplastics | Clear aligners, Essix retainers | ★★★☆☆ | ★★★★☆ | Transparent, flexible, easy to adapt |
| Hard Acrylic (PMMA) | Hawley retainers, functional appliances | ★★★★☆ | ★★★☆☆ | Polishable, repairable, stable in shape |
| Soft EVA / PU | Sleep appliances, dual-layer guards | ★★☆☆☆ | ★★★★★ | High comfort, suitable for overnight wear |
| Cobalt-Chrome Alloy | Precision attachments, Herbst arms | ★★★★★ | ★★☆☆☆ | Rigid and reliable for high-load zones |
| Nylon / PEEK | Clip-on retainers, hybrid components | ★★★☆☆ | ★★★★☆ | Resilient, biocompatible, used for flexibility |
🧠 How We Guide Material Choice
Need esthetics + light force? → PETG or TPU (for aligners, retainers)
Need screw retention or force transmission? → Co-Cr or stainless steel (for Herbst, expanders)
Need overnight intraoral comfort? → Dual-layer PU with soft inner lining (sleep devices)
Need rigidity + long-term stability? → Hard PMMA acrylic (for Hawley, Twin Block)
🔐 Raytops Material Quality Controls
All materials CE / FDA registered for intraoral use
Thermoplastics tested under ISO 10993 biocompatibility protocol
Metals sourced from Japan/Germany with mill certification
Material batch numbers logged per case for traceability
Optional labeling or laser marking for OEM/compliance clients
We don’t just “use materials.” We help you match the right one — so the appliance performs as expected, seats comfortably, and earns your patient’s trust.
Dental lab Digital Workflow
Digitally Driven. Clinically Aligned.
Orthodontic appliances require precision — not just in movement planning, but in how the device fits, functions, and wears over time. At Raytops, we combine digital workflows with experienced lab craftsmanship to ensure that each appliance supports your treatment goals with minimal chairside adjustment.
🧩 Our Orthodontic Fabrication Workflow
1️⃣ Case Intake & File Review
Accept STL files from iTero, TRIOS, Medit, Carestream, or other scanners
Physical impressions also accepted (PVS, alginate, stone models)
Bite registrations or appliance staging notes can be uploaded directly
2️⃣ CAD-Based Appliance Design
Clear aligners: Digital staging via tooth-movement software, reviewed by technician
Sleep/snore devices: Designed with adjustable advancement and occlusal clearance in mind
Retainers & expanders: Based on final case model or post-debond scans
Functional appliances: Occlusion simulated per bite registration
Preview files or design confirmations can be shared before production, if requested.
3️⃣ CAM Fabrication & Finishing
Aligners, retainers, guards: Thermoformed on 3D-printed dental models
Acrylic appliances: CAD-milled base with wire hand-bending & bonding
Metal frameworks: Cast or milled from Co-Cr, soldered or integrated as needed
Adjustment points: Built-in reliefs and finishing for ease of clinical fit
4️⃣ QC & Packaging
Verified seating on working models or duplicates
Material ID, patient labeling, and color coding applied as needed
Packed per client/OEM requirements for individual or batch shipment
✅ Integrated Across Digital and Traditional Workflows
| You Provide… | We Deliver… |
|---|---|
| STL scan only | Appliance designed & seated on printed model |
| PVS impression + bite reg | Digitized → CAD → appliance → final model |
| Scan + PDF staging instructions | We follow your movement plan & tooth setup |
| Analog try-in with photo notes | Final fabrication adjusted to your inputs |
Whether you’re a fully digital clinic or transitioning from analog, our technicians bridge the gap — and ensure the appliance works in real mouths, not just in software.
Customization - Product Fits Reference
Customized Orthodontic Appliances – Not One Size Fits All
Every patient is different — and so is every appliance. At Raytops, we tailor each device to your clinical preferences, appliance protocols, and even patient demographics. From esthetics to function, we give you control over the details that matter.
🧩 Customization Options by Product Type
| Appliance Type | Customizable Features |
|---|---|
| Clear Aligners | Tooth movement staging, IPR guides, aligner trimming, labeling |
| Sleep / Snore Devices | Mandibular advancement setting, material hardness, bite position |
| Retainers | Tooth coverage, esthetic trim, Essix thickness (0.8–1.5mm) |
| Expanders | Screw type, placement angle, anchorage elements, activation guide |
| Functional Appliances | Inclination angle, mandibular advancement length, block size |
| Precision Attachments | Metal/nylon choice, retention form, integration with frameworks |
🧠 Technician Insight:
“For aligners and snoring devices, many clients send us PDF protocols or even their own naming system for trays. We tag and pack accordingly — even by patient initials or clinic code.”
You’re not just ordering an appliance — you’re prescribing a protocol. And we’re here to make it work exactly as intended.
📋 What You Can Customize with Raytops
✅ Movement sequence and tray count for aligners
✅ Patient ID or logo engraving for retainers and guards
✅ School/team color options for pediatric appliances
✅ Appliance base thickness, wire gauge, or expansion range
✅ Packaging: OEM labels, QR code cards, language localization
Clinical Applications & Indications
Orthodontic Solutions Matched to Your Cases
From mild cosmetic alignment to airway-related sleep therapy, we support a broad range of orthodontic use cases. Each appliance is crafted with the patient’s functional, anatomical, and compliance needs in mind — and your treatment flow at the center.
📋 Typical Clinical Use Cases
| Clinical Scenario | Recommended Appliance(s) |
|---|---|
| Minor relapse in adult anterior teeth | Clear aligners or Essix retainers |
| Post-treatment retention phase | Essix / Hawley retainers |
| Primary snoring or mild sleep apnea | Mandibular advancement device (MAD) |
| Mixed dentition needing early arch development | Fixed or removable expander (e.g., Hyrax) |
| Class II skeletal discrepancy in adolescents | Twin Block or Herbst appliance |
| Pediatric airway improvement / tongue posture | Myobrace-type functional appliance |
| School sports injury prevention | Custom color sports guard with ID |
| Edentulous overdenture anchorage with resilience | Precision attachment system (ball/bar/clip) |
🤝 How We Collaborate with Your Clinical Team
We review all STL / impression inputs and alert you to any missing data (e.g., bite reg, unclear margins)
Optional appliance try-in preview available for functional/sleep devices
Labeling, color, and packaging tailored to group practices or institutional needs
Technician notes included with complex cases (e.g., Herbst clearance, snore device vertical)
Multi-appliance protocols (e.g., aligner + retainer combo) supported under single case flow
🧠 Technician Note:
“In school-based cases, we often see mixed dentition with eruption patterns. We slightly offset the appliance edge or expand the arch form proactively, based on client notes.”
Whether it’s interceptive treatment in kids, relapse prevention in adults, or airway therapy in sleep cases — we adapt the device, not just fabricate it.
Product & Material Selection Guide
Not Sure Which Appliance Fits Your Case? Start Here.
Use the following guide to determine the most appropriate appliance for your patient’s needs, based on treatment goals, patient comfort, and case complexity.
📊 Appliance Selection by Clinical Priority
| Clinical Goal | Recommended Appliance(s) | Key Advantage |
|---|---|---|
| Anterior alignment (cosmetic/mild) | Clear aligners | Esthetic, removable, digitally staged |
| Post-treatment retention | Essix / Hawley retainers | Custom fit, long-term compliance |
| Snoring / mild sleep apnea | MAD (sleep appliance) | Airway opening, adjustable, soft-fit |
| Early interceptive in mixed dentition | Expanders / Functional appliances | Growth modulation, jaw guidance |
| Class II / skeletal discrepancy | Twin Block, Herbst | Mandibular repositioning |
| Appliance with long-term force | Cobalt-chrome framework, acrylic base | Durable under occlusal stress |
| Pediatric sports protection | EVA sports guard with ID tag | Breathable, team-colored, labeled |
🧪 Material & Appliance Pairing Guide
| Appliance Type | Most Suitable Material(s) | Why It Works |
|---|---|---|
| Clear Aligners | PETG / TPU thermoplastic | Flexible, esthetic, pressure-forming |
| Sleep Device | Dual-layer PU or EVA | Soft inside, stable outside, overnight safety |
| Hawley Retainer | PMMA base + stainless wire | Shape retention + adjustable clasp |
| Functional Appliance | PMMA + Co-Cr or acrylic blocks | Controlled force delivery + rigidity |
| Expander | Acrylic base + Co-Cr arms | Stable, screw-compatible |
| Precision Attachment | Cast/milled Co-Cr or PEEK | Wear resistance + secure retention |
🧠 Lab Tip:
“If you’re unsure between aligner vs. retainer for post-ortho cases, send us both the STL and photos — we can help assess wear tolerance, relapse risk, and aesthetic priority.”
Every practice has its own protocol. Our job is to support it with the right tools — and help simplify your workflow, not add to it.
Why Partner with Raytops for Removable Solutions
Technical Reliability Meets Clinical Sensitivity
Orthodontics isn’t just about movement — it’s about long-term function, comfort, and patient trust. That’s why practices and labs around the world choose Raytops to deliver orthodontic appliances that simply fit — and function — better.
We’re not here to dictate treatment. We’re here to execute it flawlessly.
✅ What Sets Our Ortho Program Apart
🎯 Cross-Compatible Workflows
STL-ready but also accepts traditional impressions
Hybrid workflows? No problem — scan top, model bottom, send a bite reg
Digital designs preview available for aligners and MADs
🧩 Appliance Diversity with Case Flexibility
From aesthetic aligners to functional expanders and airway appliances
Support both mild cosmetic protocols and complex growth-based setups
One case, multiple devices — managed under a unified submission
⚙️ Real Technician Oversight
Every case reviewed by orthodontic lab technicians
Bite registration logic, occlusal interference check, retention feasibility
Direct feedback loop for unclear inputs — we ask before we guess
🛠️ Made for Daily Clinical Use
Durable under long-term intraoral wear
Comfort-adjusted trims for pediatric or compliance-sensitive patients
Appliance thickness and retention strength can be preset by doctor
🌍 Export-Ready for Clinics, Labs, Distributors
FDA/CE-compliant appliances and materials
OEM packaging with your brand, language, and product ID if needed
Support teams in English, Spanish, and Mandarin
Your patients don’t wear “products.” They wear solutions.
We’re here to help you deliver them — reliably, case after case.
Real Cases. Real Results.
How We Help Practices and Labs Deliver Better Ortho Outcomes
📍 Case 1: UK GP Clinic Introduces In-House Clear Aligners with Remote Lab Support
The challenge:
A general dentist in the UK wanted to offer clear aligners without managing in-house staging or printing. Their previous supplier had slow turnaround and required external software fees.
Our solution:
Raytops provided a white-labeled aligner solution with technician-led digital staging and 3D-printed models. The dentist simply uploaded intraoral scans; we handled the rest.
Result:
100% seat-without-adjustment rate in first 10 cases
No need for external planning software or training
Clinic now offers aligners under their own brand with patient ID labels
🗨️ “I just wanted to offer aligners without the tech burden. Raytops made it seamless — no overpromises, just delivery.”
— Dr. L. Patel, UK
📍 Case 2: Spanish Lab Expands Into Functional Appliances for Ortho Practices
The challenge:
A mid-sized dental lab in Spain primarily made retainers and splints but was receiving increasing requests for Twin Block and Herbst appliances — beyond their internal skill set.
Our solution:
We introduced a remote support protocol: STL or PVS intake, design preview feedback loop, and adjustable specs by age group. We handled fabrication under their label.
Result:
Added 4 functional appliances to their catalog
Reduced remake rate vs. local freelance techs
Clients began requesting direct Herbst modifications with annotated scans
🗨️ “We didn’t need to hire a full ortho tech — Raytops acts like an extension of our bench.”
— Lab Manager, Madrid
📍 Case 3: DSO Sleep Program Scales Appliance Production Across 7 Locations
The challenge:
A U.S.-based DSO launched a sleep-focused program using MADs, but had difficulty standardizing appliance setup, bite registration interpretation, and packaging across locations.
Our solution:
Raytops built a centralized intake and labeling template, allowing practices to upload bite reg scans and preset preferences. Devices were labeled, patient-coded, and shipped per clinic.
Result:
Unified protocol across all 7 sites
Less than 3% adjustment rate at seat
DSO now bundles MAD + night guard in combo cases
🗨️ “They think like a systems partner, not just a lab. That’s rare in this category.”
— Regional Director, U.S. DSO
Certifications & Regulatory Assurance
Certified Materials. Globally Compliant Orthodontic Appliances.
Raytops orthodontic products are manufactured using certified, biocompatible materials and exported to over 30 countries. Whether you’re a single practice or a large distributor, we provide full documentation for import, compliance, and clinical peace of mind.
✅ Available Certifications & Documents
| Certificate / Document | Scope |
|---|---|
| ISO 13485:2016 | Medical device manufacturing system |
| FDA Registration (USA) | Manufacturer for intraoral appliances |
| CE Declaration of Conformity | Materials and appliances for EU usage |
| ISO 10993 Biocompatibility | PMMA, PETG, TPU, EVA, and Co-Cr materials |
| Material Safety Data Sheets (MSDS) | All orthodontic plastics and metals |
| Batch Traceability Report | For aligner film, wires, metal frameworks |
| Certificate of Origin / Form A | For import/export clearance |
| OEM Labeling Compliance Support | Custom labeling, language, and packaging |
🧪 Material Transparency for Every Appliance
Aligners / Retainers: Medical-grade PETG, TPU — ISO/CE/FDA cleared
Sleep Devices / Night Guards: EVA, PU multilayer plastics — tested for prolonged intraoral use
Functional Appliances / Hawley / Twin Block: PMMA bases with stainless steel or Co-Cr wires
Expanders / Attachments: German-sourced Co-Cr, laser-welded or cast per case
All materials used are traceable to batch origin and logged in production for documentation.
Need country-specific compliance? We’ll help prepare your documentation pack — including labeling formats, invoices, HS codes, and language files.
Frequently Asked Questions
Frequently Asked Questions – Orthodontics
Q1: Can I send intraoral scan files for retainers and aligners?
Yes. We accept STL files from all major scanners (e.g., iTero, 3Shape, Medit, Carestream). You can also upload bite registrations and design notes. Analog impressions are also supported.
Q2: What is your turnaround time for orthodontic appliances?
Aligners: 5–7 working days for first set (includes staging & printing)
Retainers: 3–5 working days
Sleep appliances / functional appliances: 6–8 working days
Shipping time depends on your region (typically 2–5 days via DHL or FedEx).
Q3: Do you offer white-label aligners or OEM packaging?
Yes. We can provide white-label aligner trays, custom labeling, instruction booklets, and QR-coded packaging with your brand.
Q4: Can you follow my own aligner staging plan?
Absolutely. You can upload your PDF movement sequence or submit DCM/3OX files. Our technicians follow your protocol precisely, or we can propose a staging based on your notes.
Q5: What happens if an appliance doesn’t seat properly?
We’ll first review your original inputs (scan quality, bite reg, staging logic). If the issue is confirmed as non-clinical, we remake the appliance at no charge under our remake policy.
Q6: Do you offer pediatric-friendly features or school-use packaging?
Yes. We offer sports guards and retainers with color coding, engraved initials, and anti-loss labels. Packaging can include group tracking per school or public health projects.
Q7: What materials are used for your aligners and retainers?
We use CE/FDA-compliant PETG, TPU, and EVA sheets, sourced from certified manufacturers. Material traceability and MSDS available upon request.
Q8: Can I order functional appliances without sending a full appliance design?
Yes. You can send just a scan or model with a basic prescription (e.g., “Twin Block, 4mm advancement”). Our technicians will complete the design and confirm before production if needed.
Still have questions? Our ortho coordination team is here to guide your first few cases or large-volume programs.
Trends & Future Outlook in Implant Restorations
Orthodontics Is Changing – Here’s What Comes Next
The orthodontic appliance market is shifting rapidly — from fully digital workflows to customized functional designs. At Raytops, we’re not just observing the change. We’re building for it.
🔍 1. Digital-First Orthodontics Is Becoming Standard
From scan-to-print aligners to virtual try-ins for retainers, digital submission is replacing traditional impressions in most forward-thinking clinics.
✅ Raytops Insight:
We’re fully scan-ready, with technician-reviewed staging and printable model integration across all ortho products.
🧪 2. Functional and Sleep Devices Are No Longer “Special Cases”
Airway management and growth guidance are moving from niche to routine — especially in pediatric and GP-driven workflows.
✅ Raytops Insight:
We support adjustable MADs, Twin Blocks, and pediatric interceptive appliances with design protocols aligned to bite scans.
🧠 3. Customization Is Moving from Aesthetic to Functional
Clinics are no longer satisfied with one-size-fits-all aligners or guards. Expect to see more ID-tagged appliances, school-coded guards, and protocol-specific retention programs.
✅ Raytops Insight:
We enable custom labeling, laser-engraved identifiers, material thickness preferences, and multi-appliance protocols per patient.
🌍 4. Centralized Outsourcing Will Drive Efficiency for DSOs and Labs
Larger groups seek consistent quality across regions — requiring labs that can deliver bulk-processed, protocol-aligned devices with compliance-ready documentation.
✅ Raytops Insight:
We provide OEM packaging, unified protocol implementation, and multi-site distribution coordination.
📈 The Takeaway?
The future of orthodontics will be:
🔹 Digitally integrated
🔹 Clinically specific
🔹 Patient-personalized
🔹 Logistically streamlined
And Raytops is ready to help you get there — one appliance at a time.
