Premium Digital Dental Lab

Bionator Appliance

Achieve 98.8% first-fit success with our precision-milled zirconia crowns. Digital workflow ensures consistent margins, natural aesthetics, and 4-8 days turnaround for your practice efficiency.

FDA/CE Certified
15+ Years Experience
390+ Global Partners
Bionator Appliance -

Digital Dental Lab

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98.8%
First Fit

Our Workflow Process

From digital impression to final delivery, every step is optimized for precision and quality assurance

1

Case Submission & Clinical Requirements

Upload digital impressions, photos, and detailed clinical notes through our secure portal for comprehensive case analysis

2

Digital Design & Precision Fabrication

Advanced CAD/CAM technology creates precise 3D models with optimal fit, function, and occlusal harmony

3

Detail Refinement & Aesthetic Characterization

Master ceramists hand-finish surfaces, adding natural characterization and texture for lifelike aesthetics

4

Final Multi-Point Quality Control

Rigorous inspection protocols verify fit, margins, contacts, and color matching before final approval

5

Global Shipping & Secure Delivery

Professional packaging and express courier services ensure safe delivery to your clinic within 2-4 days

6

Try-In Support & Ongoing Assistance

Technical consultation for try-in appointments and complimentary remake support if adjustments are needed

Trusted by 390+ Global Partners

Digital Dental Lab Team Behind
Your Reliable Cases

Behind every perfect restoration is 15+ years of industrial precision, digital workflows, and a team that treats your cases like our own.

20-40%

Cost Savings

Reduce lab costs without compromising quality standards

4-8 Days

Fast Turnaround

Predictable delivery for better patient scheduling

15+ Years

Industry Experience

Proven track record across global markets

98.6%

Client Satisfaction

Consistent quality across all case types

Industrial-Scale Precision

6,000+ M²

Modern production facility with dedicated zones for each restoration type

150,000+

Annual restoration capacity with room to scale your volume

130+ Technicians

Experienced artisans with specialized training in digital workflows

Raytops modern dental lab facility Advanced dental equipment and technology
Precision dental restoration work Quality control and inspection process

390+

Global Partners

Digital Excellence

Digital Dental Lab

From digital impressions to final delivery, every step is optimized for accuracy, speed, and seamless communication with your team.

CAD/CAM Design
3D Printing
Digital QA
Real-time Updates
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Raytops dental technician team

Quality and Reputation You Can Trust

We understand you can't compromise on safety or compliance. That's why we maintain the same rigorous standards you'd expect from any local lab.

ISO 13485

Medical Device QMS

FDA Approved

US Market Ready

CE Marking

EU Compliant

Material Testing

Biocompatible

Same Standards, Better Economics
Full Documentation Provided
Limited Time Trial Offer

Start a No-Risk Trial Case

Experience Raytops quality with special trial benefits designed for your success

🎯 Your Trial Includes:

50% off your first case

Test our quality at reduced cost

Free remake guarantee

Zero risk on your trial case

Dedicated account manager

Personal support throughout

Priority 4-8 days turnaround

Fast delivery for trial cases

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Tank Area Information

Detailed specifications and technical information for optimal treatment planning

1. Types of Bionator Appliances

  • Bionator Type I: Primarily for correcting retrognathic mandibles.
  • Bionator Type II: Suitable for patients with deep bite.
  • Bionator Type III: Designed to address mandibular protrusion.
  • Modified Bionator: Incorporates additional appliances for complex cases.

2. Design Features & Benefits

  • Lightweight Structure: Composed of acrylic bases and stainless-steel wires, minimizing wear burden.
  • Natural Corrective Forces: Guides skeletal growth through occlusal force and muscle movement.
  • Versatile Applications: Improves both occlusion and breathing functions.

3. Materials & Technology, Manufacturing Process

The Bionator is made from biocompatible acrylic resin bases, stainless-steel wires, and elastic components. Traditional impressions and digital scanning techniques ensure precise data acquisition for a customized appliance.

4.  Indicated Patients & Indications

  • Retrognathic mandible (Class II malocclusion).
  • Deep bite and overjet cases.
  • Patients seeking treatment during adolescent growth spurts.
  • Individuals with facial proportion concerns or mild airway issues.

5. Lifespan & Treatment Duration

Treatment duration typically ranges from 12 to 18 months, with daily wear of at least 14-16 hours. Regular follow-ups are essential to assess progress and make necessary adjustments.

6. Pros and Cons

 

English Pros Cons
Pros Non-invasive treatment; improves jaw development; enhances facial aesthetics High compliance required; initial discomfort
Cons Easy and comfortable to use Limited efficacy for adult patients

7. Patient Experience

Patients may experience slight discomfort or speech difficulties initially, but these issues usually resolve within a few days. Consistent daily wear is key to achieving successful treatment outcomes.

8. Clinical Performance

Studies indicate that the Bionator Appliance effectively corrects Class II malocclusions, promotes mandibular growth, and enhances facial proportions. Its non-invasive nature and comfort make it an ideal choice for adolescent treatment.

9. Certifications & Quality Assurance

The Bionator Appliance is manufactured using high-quality materials compliant with ISO and FDA standards, ensuring safety and durability.

10. Frequently Asked Questions (FAQ)

Q: Is the Bionator suitable for adults?
A: It is most effective for adolescents and may require supplementary treatment for adults.

Q: How long should it be worn daily?
A: A daily wear time of 14-16 hours is recommended, as prescribed by your orthodontist.

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