Full Cast Crown & Bridge Dental Lab
- 10+ years experience for China dental lab outsourcing services
- Processing 10,000 dental cases each month
- 4 days Turnround time
- 5 years warranty support
Raytops Full Cast Crown & Bridge
metal crown is entirely made of metal, providing exceptional durability and strength. The non-precious full metal crown is the most cost-effective option among all crown types. Although full metal crowns are less commonly used today, they were once a popular choice for posterior crown restorations.
Due to its all-metal construction, this type of crown is ideal for patients who do not prioritize aesthetics or are unconcerned with the metal appearance. It offers excellent resistance to heavy occlusal forces, ensuring that the crown or bridge remains securely in place without shifting.
At Raytops, we craft full metal crowns with precision and reliability, delivering a durable solution for patients who require a strong, functional restoration.
Featured Cast Crown & Bridge Dental
Full Gold Crowns
High-noble, gold-based full cast restorations designed for maximum longevity, corrosion resistance, and biocompatibility — especially gentle on opposing dentition.
Use Case:
Posterior restorations in patients with bruxism, metal allergies, or long-term crown historyKey Benefit:
Superior longevity with soft-tissue friendliness and excellent marginal sealRecommended For:
Private clinics, high-value cases, patients with high occlusal load or gold preference
Full Cast Semi-precious crowns
Cost-effective cast restorations using palladium- or silver-based alloys that provide dependable strength and polishability, suitable for daily posterior restorations.
Use Case:
Posterior crowns in insurance-covered cases or value-sensitive restorationsKey Benefit:
Balanced strength and cost; easy intraoral adjustment with reliable fitRecommended For:
Group clinics, DSO settings, and general practitioners managing volume-based workflows
Full Cast Crowns & Bridges Built for Strength, Longevity, and Clinical Simplicity
Simple. Strong. Long-Lasting. Full Cast Restorations Still Deliver.
At Raytops, we produce high-precision full cast crowns and bridges using certified gold and semi-precious alloys — designed to withstand heavy occlusion, minimal prep conditions, and chairside adjustment without chipping risk.
While all-ceramic options lead the way in esthetics, full metal restorations remain unmatched in load resistance, biocompatibility, and long-term durability — especially in posterior zones or high-wear patients.
🧩 What We Deliver
Full Gold Crowns – High-noble restorations crafted from Au-based alloys for maximum biocompatibility and long-term clinical success
Full Cast Semi-Precious Crowns – Palladium/silver-based solutions balancing cost and mechanical performance
Bridge-Ready Frameworks – Strong, connector-verified full-cast structures for multi-unit restorations
Each unit is milled or cast with margin precision, delivered polished to your preferred finish (high-gloss, satin, or adjusted).
✅ Why Choose Raytops for Full Cast Crowns?
Digital or analog submissions supported – Seamless fit whether you scan or send impressions
Predictable marginal integrity – Reduced adjustment time, high first-seat success
Material flexibility – Select by case zone, insurance class, or patient profile
Occlusal adjustment support – Delivered with pre-marked or relieved contacts upon request
Batch-controlled alloy traceability – Compliant with FDA/CE; docs available per unit
When porcelain isn’t the best choice, full cast still gets the job done — simply, reliably, and with fewer surprises chairside.
Material Types & Comparison
Not All Metal Crowns Are Equal – Choose What Fits the Case
Full cast restorations are all about reliability — but the metal you choose impacts polishability, biocompatibility, long-term oxidation, and esthetics. Raytops offers certified alloys across noble tiers to match your case and your patient.
📊 Full Cast Alloy Comparison Table
| Alloy Type | Typical Composition | Biocompatibility | Wear on Opposing Teeth | Cost Level | Clinical Notes |
|---|---|---|---|---|---|
| Full Gold (Hi-Noble) | >60% Au (e.g. Au-Pd, Au-Pt) | ★★★★★ | ★★★★★ | $$$$$ | Best tissue response, smooth polish, longest life |
| Semi-Precious | Pd-Ag or Pd-based alloys | ★★★★☆ | ★★★★☆ | $$$ | Good oxide control, solid strength, less costly |
| Base Metal (on request) | Ni-Cr / Co-Cr | ★★☆☆☆ | ★★☆☆☆ | $$ | High hardness, may risk wear or allergy |
💡 We do not recommend full cast base metal for bruxism or long-term crowns due to its hardness and reactivity.
🧪 Alloy Properties at a Glance
| Property | Full Gold | Semi-Precious | Base Metal |
|---|---|---|---|
| Polishability | ★★★★★ | ★★★★☆ | ★★☆☆☆ |
| Castability | ★★★★★ | ★★★★☆ | ★★★☆☆ |
| Esthetic Neutrality | ★★★★★ | ★★★★☆ | ★★☆☆☆ |
| Chairside Adjustability | ★★★★★ | ★★★★☆ | ★★☆☆☆ |
✅ Raytops Material Support Includes:
Alloy certificate with % composition per unit
CE/FDA-approved alloy sourcing
Custom polishing options (high gloss / satin / occlusal relief)
Color-coded bagging by alloy tier on multi-material orders
Whether you’re placing a single posterior crown or a full arch of full cast units — we’ll help you match strength to situation, not just to budget.
Dental lab Digital Workflow
Digitally Guided. Technician Verified. Every Crown Fits the First Time.
Full cast restorations benefit as much from digital workflows as ceramic crowns. At Raytops, we bring CAD precision and technician experience together — so your metal crown seats without grind, polish, or guesswork.
Our Full Cast Crown Workflow
1️⃣ Case Submission
STL scans accepted from iTero, 3Shape, Medit, and more
Physical impressions/models also supported — converted in-lab for digital design
Alloy type, polish level, and occlusal relief preference tagged per unit
2️⃣ CAD Design
Full-contour occlusal morphology designed based on adjacent/antagonist data
Margin definition verified manually before proceeding
Relief zones added for bruxism or opposing zirconia if requested
3️⃣ CAM Fabrication
Alloy-specific processing:
Gold & Semi-Precious: Lost-wax casting or CNC milling depending on case volume
Bridges: Connector zones stress-tested in digital pre-check
Polishing stage per clinic protocol (high gloss / satin)
4️⃣ QC & Finalization
Margin fit and occlusion verified on model or via CAD sim
Labeling by unit + alloy + polish option
Bagged with QR or barcode traceability on request
🧠 Technician Insight:
“For full cast molars, we relieve occlusion 0.2–0.3mm by default — unless the doctor notes to keep full contact. That reduces seating tension in bruxers.”
✅ Raytops Workflow Advantages
Digital accuracy, even for analog starts
Easy alloy matching across units
Polishing & margin preferences recorded per clinic profile
OEM-ready: serialized packaging, custom labeling per region
Full cast is simple — but it’s not automatic. We make sure it’s precise, consistent, and easy to seat.
Customization - Product Fits Reference
More Than Metal. It’s a Crown Tailored to Your Preferences.
Even with full cast restorations, there’s no such thing as one-size-fits-all. At Raytops, we support detailed customization for occlusion, margin design, polishing finish, and identification — so each crown fits your protocol, not ours.
🧩 Customization Options We Support
| Feature | Description |
|---|---|
| Alloy Type by Unit | Choose gold, semi-precious, or base (if needed) per crown/bridge unit |
| Polishing Finish | High-gloss (mirror), satin, or chairside-adjusted occlusal zone |
| Occlusal Relief | Adjusted contacts for bruxers or opposing zirconia on request |
| Margin Contour | Chamfer, feather, or shoulder designs replicated digitally |
| Undercut Filling | Optional for deep-prep or irregular margin restorations |
| Patient / Clinic Labeling | Code, shade tag, doctor ID or OEM label per bag |
| Batch Control & Certificate | Alloy lot number + composition printed or QR linked to your case history |
🧠 Technician Tip:
“For full-arch restorations, some clients request molar zones in full cast and premolars in PFM. We track those per quadrant — same case ID, different finishes.”
Give us your preferences once — we’ll repeat them every time.
Clinical Applications & Indications
Full Cast Restorations: The Right Choice for the Right Case
While ceramics dominate the esthetic zone, full cast restorations remain the first-line choice for load-heavy, low-clearance, or long-span posterior cases.
📋 Common Clinical Scenarios & Best-Fit Solutions
| Clinical Scenario | Recommended Product | Key Reason |
|---|---|---|
| Severe bruxism or parafunction | Full Gold Crown | Gentle to opposing dentition, no fracture risk |
| Limited interocclusal clearance | Full Cast (any alloy) | Allows minimal prep while maintaining strength |
| Posterior bridge span with budget constraints | Semi-Precious Full Cast Bridge | Durable connectors with reduced material cost |
| Insurance-reimbursed posterior crown | Semi-Precious Full Cast | Matches billing codes, excellent longevity |
| Full-arch mixed indication (esthetic + function zones) | Full Cast + PFM Combo | Functional molars in cast, premolars/anterior in PFM |
🧠 Technician Note:
“We often suggest full cast for second molars — especially in older patients, or when the first molar is PFM. That balance works long term.”
🛠️ Raytops Support for Case-Based Planning
Mixed-material strategy: one case, multiple crown types
Pre-design recommendations for digital cases
Printed wax-up or digital mock-up for complex bridge structure
Full cast isn’t a compromise — it’s a reliable solution where function matters more than form.
Product & Material Selection Guide
Not Sure Which Full Cast Option to Choose? Start Here.
We offer multiple alloy tiers for full cast restorations — all CE/FDA-compliant, each designed for specific case types, cost requirements, or patient needs.
📊 Alloy Selection by Clinical Priority
| Clinical Focus | Recommended Option | Why It Fits |
|---|---|---|
| Maximum longevity + best biocompatibility | Full Gold (Hi-Noble) | Long-term wear resistance, gentle on opposing enamel |
| Cost-effective durability | Semi-Precious Full Cast | Stable casting, reliable fit, insurance-friendly |
| Load-bearing bridges | Semi-Precious / Mixed | Strong in connector zones with cost control per unit |
| Geriatric patients or high-wear cases | Full Gold | Less prep needed, predictable marginal seal |
| Budget-restricted posterior zones | Mixed: Cast for molars, PFM or ceramic for front | Balances cost and function effectively |
🧪 Quick Alloy Comparison Table
| Feature | Full Gold (Hi-Noble) | Semi-Precious (Pd-Ag) | Base Metal (On request) |
|---|---|---|---|
| Esthetics (metal color) | ★★★★★ (warm gold) | ★★★★☆ (silver) | ★★☆☆☆ (grey) |
| Biocompatibility | ★★★★★ | ★★★★☆ | ★★☆☆☆ |
| Occlusal adjustability | ★★★★★ | ★★★★☆ | ★★☆☆☆ |
| Insurance compatibility | ★★☆☆☆ (private) | ★★★★★ | ★★★★★ |
| Long-term stability | ★★★★★ | ★★★★☆ | ★★★☆☆ |
💡 Raytops supports multi-alloy orders in a single case — and labels them clearly by tooth number and material.
🔧 We Help You Decide
Send your scan → We propose the optimal alloy per zone
Receive pre-labeled packaging with unit-by-unit detail
Save clinic preferences for repeat orders
Why Partner with Raytops for Removable Solutions
When Simplicity Meets Precision – Full Cast Restorations You Don’t Have to Adjust
At Raytops, full cast isn’t an afterthought. It’s one of our most refined production workflows — optimized for consistent margins, reduced chairside time, and flexible material options to match your needs.
🔧 What Sets Us Apart in Full Cast Production
📏 Fit-First Design Protocol
Margins and occlusion reviewed manually and digitally
Occlusal relief set by default or per-client profile
High first-seat success rate (96% in 2024 audit)
🔁 Low Remake & Adjustment Rate
Average remake rate under 3.4% across all cast products
Most adjustments relate to prep divergence, not lab error
Preemptive contact checks done for bruxism cases
⚙️ Digital-Analog Hybrid Support
Accept STL files or traditional models
Can output full-cast, PFM, and zirconia units under a single submission
Integrated system ideal for labs and DSO groups managing volume
📦 Packaging & Traceability You Can Rely On
Clear per-unit labeling by alloy, polish finish, patient ID
CE/FDA-certified alloy lots tracked per restoration
OEM-ready packaging available upon request
🌍 Scalable, Global-Ready Partnership
Serving 30+ countries with alloy documentation packs
Flexible MOQ, multi-clinic accounts supported
English + Mandarin technical support team for daily coordination
“Full cast sounds simple — until it doesn’t seat. That’s why our clients stay with us. It fits the first time.”
Real Cases. Real Results.
Trusted by Clinics and Labs That Still Value Predictable Full Cast Results
📍 Case 1: Canadian Clinic Group Reduced Full Cast Remakes by Over 60%
Challenge:
The clinic previously worked with two local labs but experienced inconsistent margins and post-cementation bite issues — especially in second molars.
Solution:
Raytops introduced a technician-reviewed CAD workflow with 0.2 mm default occlusal relief and margin sealing verification.
Result:
Adjustment rate dropped to <5%
First-time fit success improved within 3 weeks of workflow onboarding
Clinics standardized full cast alloy preference across locations
🗨️ “We used to treat full cast like a budget backup. Now it’s a predictable solution again.”
— Clinical Lead, Ontario
📍 Case 2: UK-Based Dental Lab Scaled Insurance-Grade Full Cast Using Raytops Semi-Precious Option
Challenge:
The lab struggled to control cost while keeping delivery speed and quality up for NHS-covered posterior crowns.
Solution:
Raytops provided CE-certified Pd-Ag alloy restorations with patient-safe polish finish, batch-traceable by QR.
Result:
Lowered lab production cost by 23%
Improved consistency in fit and polish vs. in-house casting
Enabled faster scaling of monthly case volume
🗨️ “It’s not just outsourcing — it’s gaining alloy control without losing trust in the final result.”
— Lab Manager, Manchester
📍 Case 3: U.S. Multi-Clinic DSO Mixed Full Cast & PFM Crowns in Single Submission
Challenge:
Managing full arches with a mix of esthetic and load-bearing zones across multiple clinic locations was inefficient with multiple labs.
Solution:
Raytops delivered full cast molars and PFM premolars in a single, labeled shipment per arch, using unified STL file submission.
Result:
Reduced cross-clinic confusion
Improved treatment planning confidence
Central procurement standardized supplier relationship
🗨️ “With Raytops, we could finally unify full metal and esthetic zones in one scan — one vendor, no compromise.”
— Procurement Coordinator, Midwest USA
Certifications & Regulatory Assurance
Certified Alloys. Compliant Production. Export-Ready Documents.
Every full cast crown and bridge we manufacture uses CE and FDA-compliant materials — fully traceable by batch, and backed by proper alloy documentation.
📄 Available Certificates for Full Cast Products
| Document Type | Purpose & Availability |
|---|---|
| CE Declaration of Conformity | For all high-noble and semi-precious alloy restorations |
| FDA Device Registration (USA) | Covers metal-based dental prosthetics |
| ISO 13485:2016 | Full QMS for medical device manufacturing |
| Alloy Composition Certificate | Issued per order / batch; Au, Pd, Ag %, lot no. included |
| MSDS Sheets | For each alloy type, available on request |
| Certificate of Origin / Form A | Provided for customs and importer registration |
| RoHS / REACH Compliance (on request) | For EU market compliance |
🧪 Alloy Safety Matters. So Does Trust.
All alloys are lab-tested for biocompatibility and oxide control
No nickel by default unless explicitly specified
Each unit labeled with alloy type and lot reference
QR codes available on packaging for trace documentation
“Some clinics ask for a full gold crown — others need a Pd-based one that meets NHS code. We provide both, and the paperwork to match.”
Frequently Asked Questions
Frequently Asked Questions – Full Cast Crowns & Bridges
Q1: Can I submit digital scans for full cast crowns?
Yes. We accept STL files from major scanners (3Shape, iTero, Medit, etc.) and design full-contour crowns digitally. You can also submit physical impressions.
Q2: What alloy options do you offer for full cast?
We offer:
Hi-Noble (Full Gold) – >60% Au
Semi-Precious (Pd-Ag) – CE/FDA compliant
Base Metal (Ni-Cr/Co-Cr) – Only on request
All units come with alloy composition certificates and batch traceability.
Q3: Can I combine different alloys in one case?
Absolutely. You can mix gold and semi-precious units in a single submission. Each crown will be labeled clearly by alloy type and tooth number.
Q4: What polishing finishes are available?
We offer high-gloss, satin, or adjusted occlusal finishes. You can set a default finish per clinic or specify per case.
Q5: What’s the typical turnaround time for full cast crowns?
Single crowns: 4–6 working days
Bridges (multi-unit): 5–7 working days
Express options available for repeat clients. Shipping time depends on location.
Q6: How are full cast remakes handled?
If a remake is required due to lab error (e.g., margin distortion), we remake at no charge. Adjustment-related remake decisions are reviewed by our technician team.
Q7: Do you provide documentation for customs or insurance?
Yes. Every order can include CE/FDA certifications, alloy composition sheet, and Certificate of Origin upon request.
Still have questions about full cast workflow or alloy decisions?
→ [Talk to a technician now]
Trends & Future Outlook in Implant Restorations
Full Cast Isn’t Dead. It’s Just Getting Smarter.
Despite the rise of all-ceramics and zirconia, full cast crowns and bridges continue to serve as a reliable, strategic solution in modern restorative dentistry — especially when longevity, load resistance, and budget control are essential.
🔍 1. Smart Material Allocation: Function Where It Matters Most
Clinicians and labs now approach restorative planning by zone-based indication:
Esthetics up front
Strength in the back
Budget-balanced in between
Raytops supports this trend by enabling multi-material workflows per case, with clear labeling and verified margins — even for full arches.
⚙️ 2. CAD + Casting Integration Becoming the Norm
Even for full cast units, CAD-based occlusal morphology, digital relief zones, and margin definitions now guide wax-up and casting.
This reduces:
Chairside grinding
Occlusal misfits
Inconsistent polish levels
Digital submission → Digital design → Traditional or CNC fabrication
🌐 3. Market Realities Still Favor Full Cast in Many Regions
Insurance-driven regions (UK, Canada, parts of EU): Full cast semi-precious meets reimbursement codes
Aging population: Long-term durability prioritized over esthetics in posterior segments
Emerging markets: Base-level restorations still require full metal for affordability and function
Raytops supports all three models with alloy flexibility, certification support, and per-unit documentation.
🔬 4. Alloy Traceability & Compliance Now a Global Priority
Clinics and labs increasingly demand:
Transparent alloy composition
CE/FDA/RoHS certification
QR-linked traceability for audits
Raytops delivers batch-logged materials with every crown — ready for regulation or inspection.
The future of full cast isn’t glamorous. It’s practical, reliable, and still deeply needed.
